July 2008: Dave Ruston begins shotblasting the frames to remove old paint and rust 3072x2304 2008-07-15 14:52:51 |
Shotblasting takes the frames back to an even surface of bare metal to allow painting 3072x2304 2008-07-15 15:01:21 |
Shotblasting is also a hot, sweaty and unpleasant job. Even in what he calls his "romper suit", Dave still manages to get covered in the fine metal grit used in the process 2304x3072 2008-07-15 14:51:02 |
And this is the end result. A nice smooth and even metal surface. It needs to be painted almost immediately to make sure that no corrosion takes place 3072x2304 2008-07-15 15:06:46 |
Compare and contrast 1: Russell's frames before shotblasting. The boiler is at the back of the restoration shed, having also been overhauled and had the tubes replaced 3072x2304 2008-07-15 14:43:26 |
Compare and contrast 2: a view of the frames after shotblasting and painting in a first coat of primer 3264x2448 2008-07-27 14:55:31 |
Another view of the driving wheels. Overhauling the wheels has proved a lengthy task, as cracks were found in two of the centres. 3072x2304 2008-07-27 13:24:48 |
Russell's pony truck wheels are also back in Wales, looking very shiny for having new tyres fitted. PICTURE: Michael Chapman 3264x2448 2008-07-27 14:39:31 |
A close up of the weighbar shaft, which connects the motion on both sides of the locomotive, and the reversing screw control in the cab. Fitting this proved harder than anticipated, as it turned out that the bearing housings that hold it in place had been fitted wrongly when the locomotive was built in 1906! 3072x2304 2008-07-05 15:54:12 |
A close up of one of the arms that are connected to the weighbar shaft, and help set the direction of travel. Note the stamp "901", Russell's works number, which is a feature of many of the original parts of this loco 3072x2304 2008-07-05 16:07:40 |
Dave Ruston examines the brake pull rods in the machine shops 2304x3072 2008-07-05 16:03:27 |
A close up of part of the brake pull rods. The centre of the circle is an inner ring of metal called a boss, which has been fitted during the restoration to make the hole circular again and compensate for 100 years of wear. Fitting the boss requires precision machining to the thickness of a human hair to ensure it stays in place 3072x2304 2008-07-05 16:11:50 |
A close up of the back of Russell's boiler, with the newly fitted firebox door waiting for its first steaming...... PICTURE: Michael Chapman 3264x2448 2008-07-27 14:54:49 |
August 2008: The decision has been taken to replace Russell's axleboxes, as some of the old ones were showing their age. Restoration engineer David Pritchard prepares some working drawings for sending to contractors, using the original 1906 outline drawings on his left 3072x2304 2008-01-10 13:40:36 |
August Bank Holiday 2008: Things have moved on with Russell's driving wheels, which have now acquired a coat of gloss paint. The frames are in the background 3072x2304 2008-01-12 20:55:56 |
Russell's newly painted driving wheels take a short trip along the line at Gelerts Farm Works (to free up space over the pit where they'd been stored). Geoff Jenkins gently moves them back into the shed. 3072x2304 2008-01-12 18:29:13 |
3264x2448 2008-09-08 12:09:35 |
3072x2304 2006-01-01 17:21:28 |
3072x2304 2006-01-01 17:22:34 |
2304x1728 2005-01-23 20:52:38 |
Sparks fly in the early evening as Dave Ruston dismantles Russell's cab. PICTURE: Mark Holden 2304x3072 2008-10-20 18:13:39 |
A closer view of the cab as it is reduced to its constituent parts. PICTURE: Mark Holden 3072x2304 2008-10-20 18:13:55 |
These are the slide bars, which are mounted above and below the piston as it emerges from the cylinder on both sides. The groove visible in two of them is apparently to collect any surplus grease, oil and dirt that builds up on the surface, referred to by the restoration team as the "crap collecting notch". 3072x2304 2008-11-25 15:36:50 |
Russell's pony trucks have central axleboxes, which have now been refurbished. The whole assembly is seen here on the machine shop table. The axle goes through the hole in the centre, and the wheels on the outside. 3072x2304 2008-11-25 15:35:20 |
| | | |